The way to Repalletize Your Shipments for Most Effectivity


In the case of delivery, quite a bit goes into ensuring the whole lot runs easily. From the preliminary order proper by means of to the ultimate supply, varied steps affect the effectivity of your delivery course of.

One operation corporations typically overlook is repalletizing.

This easy step could also be essential for a couple of causes. Whether or not it’s essential to transfer gadgets between pallets for storage, to adjust to freight rules, or for an additional objective, you will wish to repalletize your merchandise as effectively as doable.

The issue? Automating a repalletizing course of can appear advanced. Standard automation options might be inflexible. The gadgets it’s essential to repalletize might change each day so an rigid answer simply will not work.

There’s a solution to repalletize shipments shortly, effectively, and simply. Learn on to seek out out about it.

What’s repalletizing

Repalletizing is the method of eradicating the contents of 1 delivery pallet and transferring it to a different. It’s the mixture of the duties of palletizing and depalletizing. It may be carried out manually or mechanically with a robotic or different autonomous answer.

There are numerous causes you would possibly have to repalletize your shipments.

These embrace:

  • Altering delivery necessities — Think about you needed to change your delivery container or car. Chances are you’ll want to vary the form of an already loaded pallet to suit extra pallets into the brand new container dimension.

  • Authorized rules and necessities — Generally, the native freight necessities specify specific pallet sizes or sorts.

  • High quality inspection — Chances are you’ll want to maneuver gadgets between pallets so you may carry out high quality checks on every product. Right here, you’d carry out these checks in the midst of the repalletizing course of.

These are only a few causes. We introduce much more under.

Why is repalletizing essential for you?

Whether or not or not you will have a urgent want for repalletizing, there are some vital advantages to adopting the method.

There could also be alternatives so that you can repalletize inside your facility that you just hadn’t thought of earlier than.

Listed here are 3 causes palletizing is so essential for a lot of companies…

Repalletizing helps cut back stock prices

One frequent profit that corporations generally overlook is stock administration. Repalletizing can cut back your stock and storage prices by decreasing the detrimental results of partial ordering.

Over time, partial pallet ordering has turn out to be increasingly more standard. That is the observe of solely ordering the precise quantity of a selected product that it’s essential to fulfill your orders, decreasing “simply in case” stock build up in your warehouse.

The issue with partial ordering is that it means you must retailer pallets that aren’t full. Repalletizing lets you mix orders onto the identical pallet for extra environment friendly storage.

Repalletizing improves delivery effectivity

One other profit is fewer delivery delays. When your pallets aren’t full, it will possibly take longer to load and unload them. This may trigger delays within the delivery course of, making it extra pricey and inefficient.

Repalletizing might help ease this drawback by offering a constant method to make sure all pallets are full and able to ship.

Repalletizing reduces delivery harm

A last profit is for high quality management. Whenever you ship gadgets on partial pallets, there’s a greater threat that these gadgets will transfer and be broken.

By repalletizing the contents of your partial pallets for delivery, you improve the steadiness and structural integrity of your complete order. It is simpler to safe the pallet contents. Full masses are what pallets are designed for. This implies your shipments are much less more likely to be broken in transit.

How repalletization impacts your backside line

Chances are you’ll ponder whether repalletizing your shipments might be an additional value that eats into your earnings.

The excellent news is that repalletization can prevent cash.

By consolidating your stock, you cut back storage prices and the house wanted to retailer merchandise and uncooked supplies. Repalletization additionally reduces the necessity for guide dealing with, decreasing the affect of human error and the ensuing pricey harm to merchandise.

You additionally cut back the labor prices related to choosing, packing, and delivery merchandise. These operations account for over half of warehouse labor prices so the financial savings you may make listed here are large.

5 compelling advantages of utilizing a cobot to repalletize shipments

The query is… how do you repalletize effectively?

Collaborative robots are more and more used for palletizing and depalletizing duties in a spread of industries. Their potential to be shortly reprogrammed makes them an ideal answer for fast-moving corporations with altering repalletization wants.

5 compelling advantages of utilizing a cobot to repalletize your shipments are:

  • Consistency — Cobots can place gadgets onto a pallet in a much more constant method than human employees.

  • Flexibility — Redeploying a cobot to a brand new activity is fast and simple. This implies a cobot can simply sustain with the altering wants of your warehouse.

  • Value-effective — Cobots aren’t as pricey as different palletizing automation options, making them very accessible even for small corporations.

  • Protected — Not like typical automation options, cobots are designed to work safely round people, making them very best for busy warehouse environments.

  • Simple to make use of — Nearly anybody can reprogram a cobot with little or no coaching. This reduces a whole lot of the friction related to typical robotic automation.

Robotiq palletizing solution being used in a factory

Why one UK logistics firm wanted to repalletize their shipments

One in all our purchasers at Robotiq is a UK logistics firm. They wanted to repalletize their shipments as a result of their present European pallets weren’t compliant with present UK norms.

This was inflicting the corporate issues. They had been experiencing points with damages to merchandise. There was additionally problem loading and unloading pallets onto vehicles.

To unravel these issues, the corporate determined to repalletize their freight to evolve to UK requirements.

With the assistance of the Robotiq Palletizing Resolution, the corporate saved time, cash, and a whole lot of work by repalletizing with a cobot.

Discover out in regards to the Robotiq Palletizing Resolution on our product web page.

Meet the Palletizing Solution

What can be the advantage of repalletizing in your online business? Inform us within the feedback under or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.



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